Air Knife X-Stream™ Curved
X-Stream™ Curved Air-Blade™ Air Knife from Nex Flow™
Fan Blow-Off System
The new X-Stream™ Curved Air-Blade™ air knife is easy to mount and maintain and reduces both compressed air consumption and noise levels. It's curved design produces an expanding, powerful blast of air in a fan shape to blow off wide areas and can minimize air use using longer air knives.
Developed to address areas with limited space to flow off a large area.
As with regular X-Stream™ Air-Blade™ Air Knives, the X-Stream™ Curved Air-Blade™ produces a "laminar"flow of air along its curved face using the "Coanda" effect which entrains a large volume of air from the surrounding area along with a small amount of compressed air to produce and output flow up to 40 times.
Air Knife X-Stream™ Air-Blade™ Brochure 1.64 MB
Features:
X-Stream™ Curved Air-Blade™ is a full flow design with top or bottom mounting holes to easily attach to equipment. Rear air inlet port for compressed air. It is gold coated for longer life
- Made of aluminum and coated for long life
- Air inlet port on the back for a compact design and minimal air interference.
- Airflow amplification of approximately 30:1 compared to 3:1 for drilled pipe or open jets and tubes.
- Instant on-off with no moving parts, no electricity or explosion hazard
Benefits:
- Built and designed for significantly longer life in difficult environments than many competing products.
- Easy to fit in small spaces.
- Energy reduction in compressed air use up to 90% and noise reductions of 15 dbA.
- Maintenance free with output easily controlled, safe to use.
Specifications:
X-Stream™ Curved Air-Blade™ is available in eight standard lengths:
- 3" (76mm)
- 6" (150mm)
- 8" (203mm)
- 12" (300mm)
- 18" (457mm)
- 24" (609.5mm)
- 30" (761mm)
- 36" (914mm)
Special lengths of our Air-Blade™ Air Knife are available on special order including lengths combining several units.
PART NO.
(Aluminum & Stainless Steel) |
AA
|
A
|
B
|
C
|
D
|
E
|
F
# of Rear Inlets |
G
# of Side Inlets |
Model 10003
Model 10003S |
3"
76mm |
0.6"
16mm |
-
- |
-
- |
2.4"
60mm |
0.3"
8mm |
1
|
2
|
Model 10006
Model 10006S |
6"
150mm |
1.2"
30mm |
-
- |
-
- |
4.7"
120mm |
0.3"
8mm |
1
|
2
|
Model 10008
|
8"
203mm |
1.2"
30mm |
-
- |
-
- |
6.8"
173mm |
0.3"
8mm |
1
|
2
|
Model 10012
Model 10012S |
12"
300mm |
1.0"
25mm |
3.1"
8.0mm |
8.7"
220mm |
10.8"
275mm |
0.3"
8mm |
1
|
2
|
Model 10018
Model 10018S |
18"
457mm |
1.3"
33.5mm |
5.8"
148.5mm |
12.1"
308.5mm |
16.7"
423.5mm |
0.3"
8mm |
2
|
2
|
Model 10024
Model 10024S |
24"
609.5mm |
1.3"
33.5mm |
8.9"
225mm |
15.2"
385mm |
16.7"
423.5mm |
0.3"
8mm |
2
|
2
|
Model 10030
Model 10030S |
30"
761mm |
1.4"
35mm |
8.9"
227mm |
19.1"
485mm |
28.6"
727mm |
0.3"
8mm |
2
|
2
|
Model 10036
Model 10036S |
36"
914mm |
1.4"
35mm |
8.9"
227mm |
27.1"
684mm |
34.6"
879mm |
0.3"
8mm |
2
|
2
|
(Extra Middle mounting hole only on the 36" Air-Blade™ 457mm from each end)
X-Stream™ Curved Air-Blade™ comes with a standard machined .002" outlet gap which will work for 90% of all applications encountered. If greater force is required, a .002" shim may be installed to open the gap for greater flow. Materials of construction are either coated aluminum or stainless steel.
Effective Length
|
Model Number
|
Materials Of Construction
|
3"
|
10003
|
Aluminum
|
3"
|
10003S
|
Stainless
|
6"
|
10006
|
Aluminum
|
6"
|
10006S
|
Stainless
|
8"
|
10008
|
Aluminum
|
12"
|
10012
|
Aluminum
|
12"
|
10012S
|
Stainless
|
18"
|
10018
|
Aluminum
|
18"
|
10018S
|
Stainless
|
24"
|
10024
|
Aluminum
|
24"
|
10024S
|
Stainless
|
30"
|
10030
|
Aluminum
|
30"
|
10030S
|
Stainless
|
36"
|
10036
|
Aluminum
|
36"
|
10036S
|
Stainless
|
How It Works:
X-Stream™ Curved Air-Blade™ Blow-Off System produces a curtain of air along the length of the application using the same "Coanda" effect utilized in our Air Amplifiers. There are no moving parts, with compressed air from a local production line source being used to amplify end entrain surrounding air. Output volumes almost twenty times higher than those at the input can be achieved.
Offered in aluminum or stainless steel and can be manufactured in any length from a combination of our standard sizes.
Applications:
Typical applications can replace curved or angled pipe, or rows of nozzles used for blow-off, cleaning, drying or cooling.
Automotive:
- Remove water, coolant, dust, and scrap in parts manufacturing and in assembly operations. Can be used to cool parts. Especially useful to cover wide areas
Bottling:
- Open and close packaging lids or tops.
Chemicals:
- Blow off of chemicals or water prior to labeling or packaging as with bottling operations.
Food:
- Remove water from product or packaging.
- Control application of some materials to the food product such as sugar, icing etc.
- Open pouches in bagging operations. Dry food.
General Manufacturing:
- Part ejection, air curtain barrier, dust and liquid blow off from all types of parts.
- Ideal for replacing fans in some cooling operations.
- Remove scrap from CNC machines
- Four pieces can be put together in a circle and put inside pipe to clean the inside
Metals:
- Coolant and other liquid removal on process lines from Aluminum, Steel, Brass or other materials.
- Dry metals prior to other operations such as plating or polishing.
- Cool metal parts prior to coating or painting.
Paper & Lumber:
- Paper dust removal and control.
- Dust removal from plywood and panel board.
Plastic:
- Dust and scrap blow off.
- Cool off molten plastic in dip molding.
Printing:
- Cooling to set some inks, scrap blow off, hold down labels prior to printing, cool adhesives to allow faster speeds in label applications and binding operations.
Pharmaceutical:
- Remove liquid prior to labeling or packaging waste removal from solid materials.
Textile:
- Cleaning and drying of cloth or other materials.
Compressed Air Consumption Chart:
Inlet Pressure
|
Air Consumption SCFM per in.
(SLPM per 25 mm) with std. .002" (.05 mm) gap |
Air Consumption SCFM per in.
(SLPM per 25 mm) with .004" (.10 mm) gap (shim added) |
20 PSIG
1.4 BAR |
9.5 SCFM
269 |
18.9 SCFM
535 |
40 PSIG
2.8 BAR |
13.3 SCFM
377 |
26.7 SCFM
756 |
60 PSIG
4.1 BAR |
18.1 SCFM
513 |
36.2 SCFM
1025 |
80 PSIG
5.5 BAR |
22.0 SCFM
623 |
44.0 SCFM
1246 |
100 PSIG
6.9 BAR |
25.9 SCFM
734 |
518 SCFM
1467 |
120 PSIG
8.4 BAR |
30.6 SCFM
867 |
61.2 SCFM
1733 |
Based on an Amplification Ratio of 40:1 the air flow out would be 40 times the above.
Compressed Air Flow Through A Hole In Standard Cubic Feet Per Minute
(14.7 Psia/70ºF/0% Relative Humidity)
Inlet Pressure (PSIG)
|
Diameter Of Hole In Inches
|
1/64
|
1/32
|
1/16
|
1/8
|
1/4
|
3/8
|
1/2
|
5/8
|
3/4
|
|
20
|
.123
|
.491
|
1.96
|
7.86
|
31.4
|
70.7
|
126
|
196
|
28.3
|
40
|
.194
|
.774
|
3.1
|
12.4
|
49.6
|
112
|
198
|
310
|
446
|
60
|
.264
|
1.06
|
4.23
|
16.9
|
67.6
|
152
|
271
|
423
|
609
|
80
|
.335
|
1.34
|
5.36
|
21.4
|
85.7
|
193
|
343
|
536
|
771
|
100
|
.406
|
1.62
|
6.49
|
26
|
104
|
234
|
415
|
649
|
934
|
120
|
.476
|
1.91
|
7.62
|
30.5
|
122
|
274
|
488
|
762
|
1097
|
X-Stream™ Curved Air-Blade™ Air Knife is Cost Effective:
Example Of An Air Saving Calculation
1. From the chart showing air flow through a hole, assume we have a � circle pipe 8 inches in overall length with 1/16" holes spaced �� apart with a total number of 15 holes. The air pressure in the system is 60 PSIG.
2. From the chart each 1/16" hole consumes 4.23 SCFM at 60 PSIG. Total air consumed is 15 X 4.23 = 63.45 SCFM.
3. From the Compressed Air Consumption Chart the Curved Air-blade™ air knife consumes 18.1 SCFM at 60 psig.
4. Assuming a compressed air cost of 30 cents/1000 standard cubic feet and an 8 hour day operation for 200 days per year, the Drilled Pipe Will Cost: 63.45 cu. ft./min. X 60 min./hr. X $.30/1000 cu. ft. X 200 days X 8 hrs/day equaling $1,827.00 a year.
5. The X-Stream™ Curved Air-Blade™ Will Cost: : 18.1 cu. ft./min. X 60 min./hr. X $ .30/1000 cu. ft. X 200 days X 8 hrs/day equaling $521.00 a year
6. The Savings Per Year using the X-Stream™ Curved Air-Blade™ will be $1,827.00 - $ 521.00 = $1,306.00 per year!